Showing posts with label Needle. Show all posts
Showing posts with label Needle. Show all posts
6 September 2012

How Many Methods of Forming Yarn into Needle Loops

There are three methods of forming the newly-fed yarn into the shape of a needle loop: 
1. (Fig. 1) – by sinking the yarn into the space between adjacent needles usingloop forming sinkers or other elements which approach from the beard side.Theaction of a straight bar frame is illustrated. (Other obsolete circular bearded needle machines such as the sinkerwheel and loopwheel frame employ the sametechnique.) The distance SL, which the catch of the sinker moves past the beardside of the needle, is approximately half the stitch length,

Fig. 1 Action of the loop-forming sinker.
2. (Fig.2) – by causing latch needles to draw their own needle loops down through the old loops as they descend, one at a time, down the stitch cam. This method is employed on all latch needle weft knitting machines.The distance SL that the head of the latch needle descends below the knock-over surface (in this case, the belly of the knock-over sinker) is approximately half the stitch length, and
Fig. 2 Action of the knock-over sinker.
3. (Fig. .3) – by causing a warp yarn guide to wrap the yarn loop around the needle. The lapping movement of the guide is produced from the combination of two separate guide bar motions:
  • A swinging motion which occurs between the needles from the front of the machine to the hook side and return.
  • A lateral shogging (or racking) motion parallel to the needle bar on the hook side and also on the front of the machine.
30 November 2010

Introduction of Under Lap | Closed Lap | Open Lap

The Under Lap
The underlap shog occurs across the side of the needles remote from the hooks on the front of single-needle bar, and in the centre of double-needle bar, warp knitting machines. It supplies the warp yarn between one overlap and the next (Fig.A).The underlap shog generally ranges from 0 to 3 needle spaces, but it might be 14 needle spaces or more depending upon the design of the machine and the fabric structure (although efficiency and production speed will be correspondingly reduced with long underlaps).
A.Under lap shog
Underlaps as well as overlaps are essential in warp knitted structures in order to join the wales of loops together but they may be contributed by different guide bars.

The Closed Lap
A closed lap is produced when a subsequent underlap shogs in the opposite direction to the preceding overlap, thus lapping the same yarn around the back as well as around the front of the needle (Fig.B).
B.Closed Lap
The Open Lap
An open lap is produced either when a subsequent underlap is in the same direction as the preceding overlap (Fig.C) or an underlap is omitted so that the overlap of the next knitting cycle commences in the needle space where the previous overlap finished. Closed laps are heavier, more compact, more opaque, and less extensible than open laps produced from the same yarn at a comparable knitting quality. 
 
 
15 November 2010

Basic Knitting Elements of a Circular Knitting Machine

NEEDLES

The needles are the most important stitch forming elements. They are displaced vertically up and down and are mounted into the tricks or cuts of the knitting cylinder.
There are three types of needles namely:
1. Latch needle
2. Spring bearded needle 
3. Compound needle.

We can divide a needle into three main parts:
A. the hook, which takes and retains the thread tube looped;
B. the hook opening and closing device, that allows the hook to alternatively take a new thread and release the previous one;
C. a system allowing the needle to move and form the loop.

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1=Butt,2=Butt height,3=Back shank,4=Stem,5=Crimp,6=Groove,7=Cheek,8=Hook,9=Hook width,10=Latch,11=Rivet 

                                                                     Fig: Needle
Sinker
The sinker is the second primary knitting element. It is a thin metal plate with an individual or a collective action operating approximately at right angles from the hook side of the needle bed, between adjacent needles.
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1=Butt,2=Butt breadth,3=Height of shank,4=Buldge,5=Neb,6=Length of neb,7=Throat angle,8=Sinker platform height,9=Breadth of lower shank,10=Clearance,11=Throat

       Fig: sinker.

CAMS
The knitting cams are hardened steels and they are the assembly of different cam plates so that a track for butt can be arranged. Each needle movement is obtained by means of cams acting on the needle butts.
The upward movement of the needle is obtained by the rising cams or clearing cams. The rising cam places the needle at a certain level as it approaches the yarn area. Cams controlling the downward movement of the needles are called stitch cams.
Fig: Cams
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Fig: Cams