22 September 2012
Sampling
Sampling:
It
 is not possible or desirable to test all the raw material or all the 
final output from a production process because of time and cost 
constraints. Also many tests are destructive so that there would not be 
any material left after it had been tested. Because of this, 
representative samples of the material are tested. 
The
 amount of material that is actually tested can represent a very small 
proportion of the total output. It is therefore important that this 
small sample should be truly representative of the whole of the 
material. For instance if the test for cotton fibre
 length is considered, this requires a 20 mg sample which may have been 
taken from a bale weighing 250kg. The sample represents only about one 
eleven-millionth of the bulk but the quality of the whole bale is judged
 on the results from it. 
The
 aim of sampling is to produce an unbiased sample in which the 
proportions of, for instance, the different fibre lengths in the sample 
are the same as those in the bulk. Or to put it another way, each fibre 
in the bale should have an equal chance of being chosen for the sample.  
There are several techniques for sampling fiber. Here is given the most popular sampling method.
There are several techniques for sampling fiber. Here is given the most popular sampling method.
Zoning Sampling Technique:
Zoning is a popular testing method of fiber that is used for selecting samples from raw cotton or wool or other loose fibre where the properties may vary considerably from place to place. A handful of fibres is taken at random from each of at least 40 widely spaced places (zones) throughout the bulk of the consignment and is treated as follows.
Each
 handful is divided into two parts and one half of it is discarded at 
random; the retained half is again divided into two and half of that 
discarded. This process is repeated until about nix fibres remain in the
 handful (where n is the total number of fibres required in the sample 
and x is the number of original handfuls). Each handful is treated in a 
similar manner and the fibres that remain are placed together to give a 
correctly sized test sample containing n fibres. The method is shown 
diagrammatically in fig. It is important that the whole of the final 
sample is tested. 
Sample from each zone
 
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